Free RV manual
How Trailer Brakes Work
Electric brakes, the brake controller in your truck, how to set the gain and how to test the breakaway switch.
How they work
Most travel trailers and fifth wheels have electric drum brakes. When you step on the brake in the truck, a brake controller sends power down the 7 pin cord to magnets in each drum. The magnets pull the brake shoes against the drum.
If the trailer has brakes, the truck needs a brake controller. Most states require brakes on trailers over a set weight.
Setting the gain
- Hook up and load the trailer the way you will travel.
- On a dry, empty road, drive at about 20 to 25 miles per hour.
- Squeeze the manual lever on the controller all the way.
- The trailer brakes should grab firmly without locking the wheels. If the wheels lock, turn the gain down. If it barely slows, turn it up.
- Set it again when the load changes a lot.
The breakaway switch
A small box on the tongue has a pin on a cable clipped to the truck. If the trailer ever comes loose, the cable pulls the pin and a battery on the trailer locks the brakes.
Test it before a trip. Pull the pin and try to pull forward slowly. The trailer should drag. Push the pin back in right away, since it drains the battery fast.
Clip the cable to the truck frame, not to the hitch or the safety chains. It has to pull the pin if the whole hitch lets go.
Care
Electric brakes need adjusting as the shoes wear. Most need a check once a year when the bearings are serviced. A brake that pulls, grinds or does nothing on one wheel needs a look.
When to call a shop
Call a shop if the controller shows no connection, the brakes lock at low gain, one wheel drags hot, or the breakaway will not lock the brakes.
The maker's own manuals
These guides cover how most RVs work. Your own rig may differ, so check the manual for your make and model.
- Dexter · Trailer axles, brakes and bearings
- Every maker we link to
