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Free RV manual

KZ Sportster Manual

The KZ Sportster is a toy hauler built by KZ. Federal safety records on it cover model years 2002 to 2023. This page shows how its systems work, every recall on file for it, and where to find the official owner's manual.

Built byKZ
KindToy hauler
Model years on record2002 to 2023
Recalls on file9

The official owner's manual

KZ keeps owner's manuals online, free to read. Pick the model year of your rig. It is on the sticker by the entry door.

KZ owner's manuals

Component manuals

How its systems work

Our free manuals for every system on a toy hauler. The ones its recalls touched come first.

1 recall touches thisPropane, furnace and fridgeOpening the tanks, lighting the stove, running the furnace and fridge, and what to do if you smell gas.1 recall touches thisTires, wheels and bearingsTire age, pressure and load, lug nut torque and when to service trailer wheel bearings. The parts that cause the most trouble on the road.Free manualFresh water and the water heaterCity water, the fresh tank, the pump and the water heater. How to fill it, turn it on and keep it clean.Free manualThe water heaterGas, electric or both. How to fill it, light it, drain it and care for the anode rod, plus what to do when there is no hot water.Free manualBlack and gray tanksThe order, the hose, the valves and what to put down the toilet. Dumping your tanks the right way, step by step.Free manualThe toiletHow to flush, what paper to use and how to keep the black tank from clogging or smelling.Free manualShore power and batteries30 amp and 50 amp shore power, the 12 volt battery side and the inverter. What runs on what, and how not to trip a breaker.Free manualSolar and lithium batteriesHow solar charges your batteries, what lithium changes, and how to tell how much power you really have left.Free manualPropane, smoke and CO alarmsWhere each alarm is, what each one means, how to test them and why the propane alarm sometimes beeps on a low battery.Free manualThe refrigeratorGas and electric absorption fridges, 12 volt compressor fridges, how long they take to cool and how to keep food cold on the road.Free manualThe furnaceA propane furnace with a 12 volt fan. How it starts, why it drains the battery and what to check when it blows cold air.Free manualThe roof air conditionerHow much power it needs, why it freezes up, how to clean the filters and what to try before you call for help.Free manualRoof and sealsWater is the biggest enemy of an RV. How to check the roof and seams, which sealant to use and the signs of a leak.Free manualSlide outsWhen to open them, when not to, and what to check first. Slide outs are the most common repair on a rental, and most of it is avoidable.Free manualAwningsPower and manual awnings, how to set them, and why wind is the thing that breaks them.Free manualLeveling and jacksBlocks, tongue jacks, stabilizers and auto leveling. How to get level, why it matters and why stabilizers are not for lifting.Free manualWinterizing and spring start upDrain it, bypass the water heater and fill the lines with RV antifreeze. Then how to undo it all in spring.Free manualHitching a trailerCoupler, safety chains, breakaway cable and lights. A simple routine to hitch up the same way every time.Free manualTrailer brakes and breakawayElectric brakes, the brake controller in your truck, how to set the gain and how to test the breakaway switch.Free manualWeight and payloadWhat GVWR, cargo capacity and tongue weight mean, how to weigh your rig, and why sway almost always starts with weight.

Recalls on file

NHTSA has 9 recalls on file for the KZ Sportster. The most common areas are structure (2), LPG systems (1) and tires (1). Each one is listed below as filed. A recall is fixed free at a dealer, even on a used rig, and even years later.

Structure · model years 2022 to 2023 · 22V552000, filed July 29, 2022

What is wrong. KZRV, L.P. (KZRV) is recalling certain 2022-2023 Connect, Confluence, Durango, Durango Gold, Sonic, Sportsmen, Sportsmen Classic, Sportsmen Sportster, SportTrek, Spree Escape, and Venom travel trailers. The electric retractable awning has a welded seam on the fabric that may separate, potentially allowing the awning to drop beyond normal operation.

What can happen. An awning that drops or extends beyond normal operation can increase the risk of injury.

The fix. Dealers will inspect and replace the awnings as necessary, free of charge. Owner notification letters were mailed September 19, 2022. Owners may contact KZRV customer service at 1-800-768-4016 ext. 154 or 153. KZRV's number for this recall is KZ-2022-04.

Campaign 22V552000. See it on NHTSA

LPG systems · model years 2018 to 2022 · 21V670000, filed August 27, 2021

What is wrong. KZRV, L.P. (KZRV) is recalling certain 2018-2022 Camplite, Confluence, Connect, Connect SE, Connect Lite, Durango, Durango Gold, Durango Half Ton, Durango Sport, Durango 1500, Quicksilver, Sonic, Sonic X, Sportsmen, Sportsmen FW, Sportsmen LE, Sportsmen SE, Sportsmen Sportster, Sportster, SportTrek, SportTrek Touring, Spree, Stratus, Venom, and Venom V Series recreational vehicles, equipped with Winntec model 6020 two-stage propane regulators. The regulator may fail, causing an increase in propane pressure.

What can happen. Increased propane pressure can enlarge the flames in gas appliances, increasing the risk of a fire.

The fix. Dealers will replace the regulator and pigtail hoses, free of charge. Owner notification letters were mailed June 3, 2022. Owners may contact KZRV customer service at 1-800-768-4016 ext. 154 or 153. KZRV's number for this recall is KZ-2021-05.

Campaign 21V670000. See it on NHTSA

How this part works is in our propane, furnace and fridge manual.

General RV equipment · model years 2002 to 2018 · 17V749000, filed November 21, 2017

What is wrong. KZRV, L.P. (KZRV) is recalling various 2002-2018 recreational trailers equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers. See a list of the affected trailer models at: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17V749-9547.pdf. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf

What can happen. In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

The fix. KZRV will notify owners, instructing them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on January 15, 2018. Owners may contact KZRV customer service at 1-800-768-4016 extension 154 or 153, or Kidde customer service toll free at 1-855-262-3540, or online at www.kidde.com and click on "Product Safety Recall" for more information.

Campaign 17V749000. See it on NHTSA

Tires · model years 2017 to 2018 · 17V518000, filed August 23, 2017

What is wrong. KZRV, L.P. (KZRV) is recalling certain 2017-2018 Sportsmen and Sportster recreational trailers. The tires may rub against the steel enclosure housing for the sewer hose, causing premature tire wear.

What can happen. Premature tire wear, may result in sudden tire failure, increasing the risk of a crash.

The fix. KZRV will notify owners, and dealers will relocate the sewer hose enclosure, free of charge. The recall began on August 30, 2017. Owners may contact KZRV customer service at 1-800-768-4016, extension 154 or 153. KZRV's number for this recall is KZ-2017-05.

Campaign 17V518000. See it on NHTSA

How this part works is in our tires, wheels and bearings manual.

General RV equipment · model year 2015 · 16V823000, filed November 15, 2016

What is wrong. KZRV, L.P. (KZRV) is recalling certain model year 2015 Venom, Inferno, Sportsmen, Sportster, MXT and SportTrek trailers manufactured July 1, 2014, to August 31, 2015, equipped with certain aluminum black ladders manufactured by Christianson Industries. The affected ladders have retractable hinges, each with a welded 'top hat' that can separate from the hinge.

What can happen. If the hinges separate from the ladder while in use, the ladder may fall from the vehicle, increasing the risk of injury.

The fix. KZRV will notify owners, and dealers will install a hinge brace over the back of the existing hinges, free of charge. The recall began on December 16, 2016. Owners may contact KZRV customer service at 1-800-768-4016, extension 154 or 153.

Campaign 16V823000. See it on NHTSA

General RV equipment · model years 2005 to 2010 · 11V022000, filed January 24, 2011

What is wrong. KZRV IS RECALLING CERTAIN TOWABLE TRAVEL TRAILERS EQUIPPED WITH 1200-SERIES NORCOLD REFRIGERATORS. THE POPULATION OF REFRIGERATORS BEING ADDRESSED CONTAINS EITHER A SENSING ALGORITHM OR THERMAL SWITCH TO SHUT OFF POWER TO THE REFRIGERATOR WHEN HIGH TEMPERATURES ARE DETECTED IN ORDER TO PREVENT A POTENTIAL FIRE. THE RESPONSE TIMES OF THE SENSOR ALGORITHM AND THERMAL SWITCH DEVICES TO STOP POWER ARE NOT SUFFICIENT.

What can happen. THE SENSING ALGORITHM OR THERMAL SWITCH INSTALLED TO SHUT OFF POWER TO THE REFRIGERATOR WHEN HIGH TEMPERATURES ARE DETECTED DUE TO A POSSIBLE HYDROGEN GAS LEAK MAY NOT SHUT OFF IN SUFFICIENT TIME TO PREVENT A FIRE.

The fix. KZRV IS WORKING WITH NORCOLD TO IDENTIFY AND NOTIFY ANY AFFECTED OWNERS. OWNERS WILL BE INSTRUCTED TO CONTACT NORCOLD DEALERS TO RECEIVE THE REMEDY FREE OF CHARGE. PLEASE SEE NORCOLD'S DEFECT REPORT 10E-049 FOR ADDITIONAL INFORMATION. THE SAFETY RECALL BEGAN ON MARCH 3, 2011. OWNERS MAY CONTACT NORCOLD AT 1-800-767-9101.

Campaign 11V022000. See it on NHTSA

General RV equipment · model year 2009 · 10V559000, filed November 12, 2010

What is wrong. KZRV IS RECALLING CERTAIN RECREATIONAL VEHICLES EQUIPPED WITH DIMPLEX ELECTRAFLAME, SYMPHONY, OR OPTIFLAME BRANDED ELECTRIC FIREPLACES, STOVES, AND FIREPLACE INSERTS. THE PLUG IN REMOTE CONTROL RECEIVER FOR THE FIREPLACE CAN OVERHEAT.

What can happen. THIS COULD RESULT IN A FIRE.

The fix. KZRV IS WORKING WITH DIMPLEX AND WILL PROVIDE OWNERS A FREE REPLACEMENT PLUG-IN REMOTE CONTROL KIT. THE SAFETY RECALL BEGAN ON FEBRUARY 17, 2011. OWNERS MAY CONTACT DIMPLEX NORTH AMERICA CUSTOMER SERVICE AT 1-888-346-7539.

Campaign 10V559000. See it on NHTSA

Structure · model year 2007 · 07V145000, filed March 28, 2007

What is wrong. ON CERTAIN TRAVEL AND FIFTH WHEEL TRAILERS EQUIPPED WITH HICKORY SPRINGS 'BIG EASY TRIPLE STEPS,' AN IMPROPER ENGAGEMENT OF THE BOTTOM STEP PIVOT ARM WITH THE FORMED STOP EDGE OF THE MIDDLE STEP SUPPORT BRACKET CAN RESULT IN THE BOTTOM STEP ROTATING TO AN UNSAFE DOWNWARD ANGLE.

What can happen. A PERSON COULD BE INJURED SHOULD THE STEP GIVE WAY WHILE BEING USED TO ENTER OR EXIT THE TRAILER.

The fix. DEALERS WILL INSPECT THE TRAILERS FOR THE MANUFACTURING DATE STICKER TO VERIFY THE DATE OF PRODUCTION OF THE STEP AND, IF NECESSARY, WILL WELD STOCK TO EACH SIDE OF THE LOWER (TRIPLE) STEP STOP EDGES. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT KZRV AT 1-800-768-4016.

Campaign 07V145000. See it on NHTSA

Labels · model year 2006 · 06V081000, filed March 27, 2006

What is wrong. CERTAIN TOWABLE TRAVEL TRAILERS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, 'TIRE SELECTION AND RIMS.' THESE TRAILERS ARE MISSING THE TIRE INFORMATION PLACARD.

What can happen. THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

The fix. OWNERS WILL BE SENT A PLACARD ALONG WITH INSTALLATION INSTRUCTIONS. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE MARCH 24, 2006. OWNERS MAY CONTACT KZRV AT 1-800-768-4016.

Campaign 06V081000. See it on NHTSA

Check your own rig. Put your VIN into the NHTSA recall lookup. It shows any open recall on that exact rig, including the chassis.

Questions owners ask

Where can I find the KZ Sportster owner's manual?

KZ keeps its owner's manuals online. Look up your model year there. Our free manuals on this page explain how each system works.

Does the KZ Sportster have any recalls?

Yes. NHTSA lists 9 recalls for it. The most common area is structure. Check your own VIN on the NHTSA site to see if yours was fixed.

Is a recall repair free on a used RV?

Yes. A safety recall is fixed free by the maker's dealers no matter who owns the rig now or how old it is. Call the maker or any dealer for that brand with your VIN.

Where is the VIN on an RV?

Look for a sticker by the entry door, inside a cabinet near the door, or on the tongue or front frame of a trailer. The title and registration show it too.

Renting one from us? Call or text 909-259-RVDR before you try a fix. We would rather talk you through it than have you guess, and it is free.
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